A Guide to Label Converting Equipment

For businesses seeking a dependable and adaptable label-converting machine, la máquina cortadora rebobinadora convertidora de etiquetas Opal is an excellent choice. This high-quality narrow-web slitting machine is a modern and efficient solution tailored for the adhesive label industry in the UK and beyond. Its user-friendly design and straightforward functionality make it a preferred option for businesses, offering all the essential features required for producing top-quality labels.

Below, we explore the Opal label-converting machine in detail, covering its key functions, standout features, and versatile applications. Read on to discover how Opal can enhance your label production process.

Key functions of the Opal

The Opal label converting machine is designed to enhance efficiency and precision in label production. Here are some of its core functions:

High-speed full rotary die-cutting

The Opal operates at high speeds, maximising productivity with a full rotary die-cutting function. This enables seamless cutting of various shapes in both paper and film formats, ensuring accuracy and efficiency in label creation.

Precision register control

Achieve fine-tuned control with Opal’s intuitive register control system. This feature allows for precise high-speed cutting, ensuring labels meet exact specifications. The system includes tension isolation through both out-feed and in-feed direct servo-driven nip drive assemblies.

Modular design for flexibility

With its modular design, the Opal allows different components to be reconfigured as needed. It is compatible with standard ASHE die tools, as well as those already in use with existing machinery, providing greater adaptability for businesses.

Delam-relam unit for enhanced labelling

The Opal’s delam-relam unit facilitates the separation of silicone backing from adhesive paper, ensuring labels peel smoothly without losing their stickiness or finish. This is achieved through glue-side printing and seamless recoupling.

Notable features

The Opal is equipped with a range of advanced features that make it an essential tool for businesses involved in label production. These include:

• User-friendly die station design for easy tool loading and unloading (both horizontal and vertical)

• Opciones de eliminación de bordes to improve waste management

• Automated Knife Slitting System (AKSS) for precise slitting

• Colour HMI touchscreen interface for intuitive operation

• Inspection systems with missing label detection to ensure quality control

• Digital inkjet and flexographic printing capabilities for added versatility

• Adjustable tension profiles for different materials

• Coreless rewinding and multiple core ID size options for flexibility

• Servo rewind and strip assist technology for advanced matrix stripping

• Multiple web guiding systems for precise material handling

• Inter-label cutting functionality for consistent roll batch production

Applications of the Opal

One of the Opal’s greatest strengths is its versatility. Here are some of the key applications for this machine:

Troquelado preimpreso

This function enables the precise cutting of pre-printed labels, ensuring clean and consistent shapes for mass production of labels, posters, and brochures.

Laminado completo

Enhance the durability and professional appearance of labels with full lamination. The Opal supports a complete delamination and re-lamination process to ensure a high-quality finish.

Back scoring for folds

Back scoring creates creases in paper or film without affecting the printed surface. This is essential for materials that require folding, such as brochures and leaflets.

Impresión digital de inyección de tinta en línea

The Opal facilitates high-quality, repeatable printing for packaging and labels, ensuring consistent branding and a professional presentation.

Paper and film cutting

Capable of cutting both paper and laminated film materials, the Opal offers flexibility for different product requirements while ensuring clean cuts and a refined final product.

Tailored to your business needs

Understanding that every business has unique requirements, the Opal comes with customisable options to match your specific needs. Our team of experts can guide you through the available configurations to ensure your machine is tailored for optimal performance within your budget.

Additionally, the Opal is supported by comprehensive after-sales service, including detailed maintenance manuals and expert technical support. Should any issues arise, our dedicated team is on hand to ensure minimal disruption to your operations.

Why choose the Opal?

For businesses in the narrow-web label industry, the Opal label converting machine offers a reliable, efficient, and flexible solution. Whether you’re looking to streamline die-cutting, enhance printing capabilities, or improve overall label production, the Opal provides the tools needed to optimise your processes.

Invest in a machine that ensures quality, efficiency, and adaptability—choose the Opal today.